Sport Series
Bravo Two® – Aluminum

We couldn't find an aluminum alloy good enough for our propellers. So we invented one: Mercalloy Aluminum. So unique it’s patented, Mercalloy makes for higher-strength castings. Which allows for thinner blades that create less drag. Result? Optimal performance, optimal durability, better boating.

How do you make a Mercury® propeller? One exacting step at a time. It starts with a prop mold. Cast in specially engineered hot wax using a 5,000-year-old technique. Reinforced with two ceramic finishes in an application process that takes two full days. Steam-heated in an autoclave at 325 degrees Fahrenheit and 100 PSI of pressure. And finally placed in a burnout furnace at more than 2000 degrees Fahrenheit – a heat that requires employees to wear aluminized protective clothing. Strengthened and shock-proofed, the mold is ready. Liquid stainless steel now fills the cavity, heated to 3000 degrees and dispensed in 50-pound dollops. Five hundred pounds of the molten metal pass through, creating 24 Mercury propellers. The freshly cast props cool on carts for about an hour. Then jackhammer-like knockout machines, abrasive saws, and sandblasters remove all traces of residual ceramic and oxidation. Machinists hone and prepare props for specific applications. And grinders thin leading blade edges and sand other areas. Next step: surface refinement. Two hours in a drag finish machine smoothes peaks and valleys, creating the matte finish of a Bravo Three® or pod-drive prop. Other propellers move on to a burnishing stage, gaining a high-luster finish. Fitting props with Performance Vent System plugs is the final step. They are now ready to be customized for better hole shot – and to deliver the superior performance Mercury owners around the world count on.

Mercury transforms aluminum and stainless steel into the highest-quality, best-performing, most-durable marine propellers in the world. Our experience, expertise and proprietary technologies – Flo Torq, Mercalloy®, X7® alloy and PVS® (Performance Vent System) – give you the competitive advantage. For best overall boat performance, there's no substitute for a Mercury propeller.